Profil, kontur, yta
The surface or the surface profile is frequently a decisive factor in quality inspection. Laser scanners from Micro-Epsilon are frequently used for this. If traversing laser point sensors are used, these also measure a profile of the surface. The profile measurement is often used on robots or inspection systems for controlling further processes.
Adhesive beading check
It is important during the gluing in of glass panes in automobile production that the adhesive beading shows a constant track. Therefore a robot arm tracks the adhesive beading track exactly with a scanCONTROL ...
DetaljerDisplay glass defects
A special measuring system has been developed for the quality control of display glass. The glass pane is placed on a measuring table by a robot. A measuring arm with several confocal sensors traverses ...
DetaljerOptimering av svetsfog genom profilmätning
Inrotech A/S i Danmark förlitar sig på givare från Micro-Epsilon för att uppnå optimal kvalitet på svetsfogarna i en helautomatisk process. Företaget har utvecklat ...
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Bearing shell surface
Sliding bearings are used in combustion engines for the crankshaft and camshaft. The bearing shells are often composed of three layers whereby the inner layer is only metallised or sputtered. If there ...
DetaljerTyre surface
Three laser scanners from the scanCONTROL series measure the surface profile of tyres. The turnkey tester is at the end of the production line where each tyre is examined for dents and bulges. The tyre ...
DetaljerFlat glass defects
A special measuring system has been developed for the quality control of flat glass. The glass pane is placed on a measuring table by a robot. A measuring arm with several confocal sensors traverses ...
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3D-mätning av spiralfjädrar
Qsigma designade Spring Measurement System (SMS) för exakt 3D-mätning av spiralfjädrar och andra komponenter. Systemet används bland annat vid utveckling av prototyper och besiktning av seriedelar. ...
DetaljerKonfokal mätning på dentala prover
Konfokalkromatiska givare används för att kontrollera yttopografin hos dentala prover. Givarna kännetecknas av den höga upplösningen oberoende av den aktuella materialytan. Den ...
DetaljerDefect recognition on worktops
Kitchen worktops are now made from a variety of materials, e.g. natural or artificial stone, solid wood and laminate (e.g. HPL). All these materials offer benefits and have special characteristics. However, ...
DetaljerDeflection/cambering of steel strips and saw blades
In the production and processing ne of metal strips, numerous measurement variables need to be monitored, e.g. straightness, cambering and deflection. The inspection of these quantities is carried out ...
DetaljerInspection of rotationally symmetrical parts
The scanCONTROL laser scanner is used for part inspection of various hypoid-tooth components and a digital model of the tooth structure of the component is generated by the measurement system. In this ...
Detaljer3D-inspektion av kretskort
Konventionella inspektionssystem som mätmikroskop är inte lämpliga för automatiserade inlinelösningar eftersom inspektionsprocessen tar lång tid och dessa mikroskop är mycket dyra. Därför används ...
DetaljerShape measurement of rotation symmetrical parts
As rotary pistons for pumps must have very precise surface geometries, the pistons have to undergo 3D shape measurement. The scanCONTROL laser scanner is moved vertically by a linear axis in a special ...
DetaljerAutomatiserad bearbetning av arbetsstycken
Micro-Epsilon scanCONTROL laserprofilskannrar är idealiska för maskinintegrering och automatisering tack vare höga noggrannhet, kompakt design och universella applikationsalternativ. Förutom ...
DetaljerInspection of saw teeth
Whether in a linear arrangement or a saw blade, saw teeth are used for cutting materials. Due to increasing demands for reproducible production results, saw teeth must fulfill the highest quality standards. ...
Detaljer3D-inspektion och bedömning av ytan på takpannor
Produktion av takpannor ställer höga krav på mät- och provningsmetoder för att säkerställa konstant hög produktkvalitet. I det halvautomatiska mät- och provsystemet ...
DetaljerMeasurement of large geometries with precision machines
Measuring complex part geometries is a task for the scanCONTROL laser scanner. Laser scanners are used in the precision machines of EHR in order to perform a component inspection at high resolution and ...
DetaljerHinderkänning på klättringsrobotar
scanCONTROL 2600 -sensorerna som används utgör en ridå ovanför eller under detektorn beroende på klättringsriktningen. På grund av detektorstorleken krävs ett ...
DetaljerGap measurement of brake discs
In any type of vehicle, the braking system is one of the most important safety features. This is why high requirements are placed on all braking system components. When manufacturing brake discs, the different ...
DetaljerOptical sensors in side trimming systems of saw mills
The tree trunk cut into planks in saw mills still shows the wane of the original tree on the edges. In order to achieve an optimum cutting width and thus a maximum yield here, laser triangulation sensors ...
DetaljerGeometrisk kontroll av kiselstång (ingot)
Vid produktion av solceller sågas kiselstänger i tunna skivor. Vid framställningen av stängerna kan emellertid geometriska avvikelser, som negativt påverkar arrangemanget av ...
DetaljerInline-mätning av grader på plåtkanter vid tillverkning av chassin
För att undvika korrosion är ett kontinuerligt och felfritt korrosionsskydd en kritisk faktor i målningsprocessen. Eftersom den applicerade färgens tjocklek vid grader endast kan utföras ...
DetaljerROV (Remotely Operated Vehicle) for pipeline inspection
To meet safety regulations, the inspection of the internal parts of pipelines is mandatory, as any defects can lead to cracks, which could result in complete pipe failure or, in the worst case, in personal ...
DetaljerRobot positioning for application of seals
In order to permanently protect weld seams against the penetration of moisture, BMW AG’s Leipzig factory seals the weld seam on the roof rail. A robot automatically applies sealant at the position ...
DetaljerWater depth measurement on a river model
With investigations using realistic models of flowing waters, the river bed must be sampled as accurately as possible and without physical contact. To do this, the laser-based optical displacement measurement ...
DetaljerMätning av kontaktlinser
Vid sökandet efter nya material för kontaktlinser så måste materialet genomgå åtskilliga tester. Linsen placeras i ett litet glashus fyllt med saltlösning och med ...
DetaljerCoplanarity of connector pins
Using connectors and sockets, electrical circuits can be alternately opened and closed. The connector pins must be correctly oriented in order to prevent the pins from bending during connection. As this ...
DetaljerPaintwork defects
The exterior appearance is an important factor for many surfaces. The reflectCONTROL inspection system is suitable for automatic defect inspection of reflecting surfaces. This system measures the quality ...
DetaljerPosition of the rubber grip on golf clubs
It is important for the production of golf clubs that the rubber grip is perfectly positioned on the shaft. The rubber grip must not only be completely on the shaft; the rubber must also not be twisted. ...
DetaljerDimensional Testing of Cans for the Food Industry
Accurate dimensions and shape of the prefabricated cans and can-lids is of prime importance, in order to ensure that the lids and the cans match properly and form a permanent airtight seal after the filling ...
Detaljer2D/3D measurement station for gaskets
Even if gaskets are just very small components in plant and machinery, they are still critical in terms of their function and operational reliability. However, mechanical engineering companies normally ...
DetaljerMätning av ytförändringar med hjälp av laserbestrålning (700°C)
Fraunhofer EMI forskar om effekten av laserstrålar på olika ytor. För detta ändamål bestrålas olika prover med en högeffektlaser. Samtidigt mäter två scanCONTROL laserskannrar från Micro-Epsilon ...
DetaljerMeasuring the base height of filters in the automotive industry
In automotive filter production, faultless workmanship is essential for the proper functioning of the filter. In addition, the specified height of the filter is also critical in order to prevent any damage ...
DetaljerPaper fold recognition in printing machines
Possible folds produced in the paper web that remain unnoticed can have far-reaching consequences during processing and often lead to unusable printed products. Extreme differences in printing registration, ...
DetaljerStitching position of airbags
As interior parts, the covers must therefore harmonise with the overall appearance. The high aesthetic requirements placed on the cockpit, seats, interior trim and steering wheel are particularly important ...
DetaljerAdhesive beading check on border strip
Border strips are automatically adhered to glass by robots in vehicle production. This automatic process must be monitored as the application of uniform adhesive beading by the robot is not certain. The ...
DetaljerProfile measurement of compressor blades under high temperature conditions
The thermal geometric change under operating conditions needs to be measured on a new type of composite material for gas power plants.
DetaljerProfile measurement system
In the field of quality assurance, e.g. in the tire industry, profile measurements of the tread and sidewall must be carried out. Sensors or complete profile measurement benches with precision laser and ...
DetaljerProfile measurement of mounted tram rails
Modern operating conditions for trams lead to increased wear of the wheels and rail. In order to document the wear of the rail, our customer has developed a measurement system that detects, automatically ...
DetaljerProfile sensor for tire measurement on the test rig
Tire properties are crucial for safety, driving response and comfort in modern automobiles. To ensure constant quality at the highest level 100% inspection of tires is already required in production. Apart ...
DetaljerAutomatic test station for heat exchangers
Heat exchangers in plant and machinery serve as heat transfer mechanisms between different material flows. To maximise the heat-emitting area, they are designed using multiple plates. Respectively one ...
DetaljerWindscreen defects
During the production of windscreens, it can happen that the correct curvature of the windscreen has not been maintained or the fissures and cracks in the surface make the windscreen unusable. A system ...
DetaljerFluid level measurement of aluminium pig irons
A German manufacturer of prestressed concrete products uses a number of 3D measurement systems by InSystems Automation with optical sensors made by Micro-Epsilon for quality control of railway sleepers. ...
DetaljerQuality control in chocolate production
Customers demand flawless products. The first glance and optical appearance are often decisive factors in the purchasing decision. Production errors such as deformations, holes in the surface or undesired ...
DetaljerTester for (railway) wheel rim measurement
Testers are integrated in the track bed for the wear control of wheel rims on trains. The profile is checked during the passage of the train. Point-type and line-type lasers measure the diameter and the ...
DetaljerInline inspection of sealing compound in covering lid
After injection of the sealing compound in the covering lid, curing takes place in the tunnel furnace. Here, fault points and faulty thicknesses of compound must be acquired and faulty lids must be sorted ...
DetaljerCompletely automatic 3D repair welding
For heavy equipment such as soft coal excavators, it is often cheaper to repair parts than to replace them. For the repair of chain links during maintenance work, the worn material is welded on again by ...
Detaljer3D profile measurement of soil samples
German automation company Visutronik GmbH from Neubrandenburg, Germany has developed a laser scanningdevice to measure surface soil samples for subsequent geometric analysis: roughness, surface type expansion ...
DetaljerIn-line inspection of the rubber on windshield wiper blades
A faultless surface is indispensable for the functionality of wiper blades. Therefore, wiper blades are inspected by the measuring system after the extrusion in the endless state. In doing so, two scan ...
DetaljerAutomatic rail inspection using laser profile scanners
There are several reasons for regular inspection and maintenance: Early recognition of wear Maintaining travelling comfort Ensuring safety The company Donfabs & Consillia offers an intelligent solution ...
DetaljerRälsmätning vid höghastighetsslipning
Företaget Vossloh är en global ledare inom järnvägsteknik. En av företagets affärsenheter fokuserar på att upprätthålla värdet på infrastrukturen ...
DetaljerMeasurement of key profiles
In the production of security keys, the correct blank must be located in the machine before grinding of the teeth can be checked. An optoNCDT 2200 laser sensor traverses across the profile, recording the ...
DetaljerMeasurement of pre-stressed steel
An inspection system for incoming goods inspection has been developed for a manufacturer of pre-stressed concrete, which detects the profile depth of delivered batches and continuously records this information ...
DetaljerAutomatic winding of glass fibre cables
An even and tight winding must be maintained for the automatic winding of glass fibre cables on drums. scanCONTROL 2800 profile scanners are used for monitoring the coiling machine. They monitor the windings ...
DetaljerÖvervakning av präglingsdjup
I präglingsmaskiner stansas bilkarossers ID in i fordonsramen. Präglingsdjupet måste ligga inom ett definierat toleransområde. För att placera präglingsverktyget detekterar ...
DetaljerGap monitoring in car interiors
Car interiors present a number of gaps, for example, between the single cockpit elements such as the centre console or door trim. From a technical point of view, it is often irrelevant if the width and ...
DetaljerDimensional accuracy of sectional doors
With sectional doors for parquet or laminate flooring, key and slot joints for individual sections are applied. However, these sections are opened and closed frequently. To enable a robust but permanent ...
DetaljerGap and flushness measurement of car bodywork parts
The demands on car bodywork are increasing, not only from a technical viewpoint, but also with regards to the optical design. Therefore, a door that doesn’t close flush could fulfill the technical ...
DetaljerNon-contact roller measuring device
In the cement and mineral industry roller mills are used for fine grinding of the raw materials. During the milling process the rollers are subject to high wear, which strongly reduces the quality of milling ...
DetaljerÅtskiljning av bromsskivor
Vid bearbetning av bromsskivor måste korrekt skiva väljas, före varje tillverkningssteg, för tillverkarnas olika bilmodeller. För att känna igen och klassificera bromsskivorna ...
DetaljerHigh precision measurement of special profile sections in the production line
In the factory research department a fully automatic system for optical geometry measurement has been developed, constructed and integrated into a production line for lift profile rail sections. The system ...
DetaljerControl of the milling head in a mobile CNC milling unit
Thanks to their robustness and low weight, fiber-reinforced composite materials are increasingly used in the aviation and automotive industries. Maintenance and repair of such components are challenging ...
DetaljerWelded sheets on gas valves
For automatic welding processes, the quality of the weld is often dependent on how precisely the welding head is positioned for the seam place. If the positioning is checked by a measurement system before ...
DetaljerSpolens kant
Det är viktigt att inspektera position och kantskick på metallband som ligger på spole. Denna uppgift kan enkelt lösas med optiska optoCONTROL-mikrometrar. Om spolens kant ligger inom mätområdet vid lindning eller avlindning kan läget eller kantstrukturen bestämmas utifrån detta.
DetaljerHögupplöst mätning av organiskt material
För optimal mätning av organiskt material erbjuder Micro-Epsilon den patenterade Blue Laser-teknologin. Tack vare blå laser kan betydligt mer exakta mätvärden genereras vid mätning på organiska ...
DetaljerSvetsfogsföljning vid inspektion av pipelines
I rörledningar är defekta svetsfogar ofta orsaken till läckage. Därför kontrollerar profilskannern scanCONTROL fogarna på utsidan efter svetsning. Efter manuell inriktning centrerar skannern sig själv på röret och inspekterar automatiskt.
DetaljerInspektion av svetsfog på rör
En perfekt svets nödvändig för täthet på rör. Vid svetsning används därför scanCONTROL laserskannrar för att rikta in kanterna. Detta möjliggör en tillförlitlig svetsprocess.
DetaljerProfil på svetsfog
Vid sammanfogning av metaller används ofta svetsrobotar för att automatisera processen. När det gäller synliga komponenter måste svetsfogen uppfylla vissa visuella kriterier; till exempel får inga svetssträngar finnas kvar. För detta ändamål installeras en laserskanner direkt efter svetshuvudet. Den mäter alla svetsfogar och uppmanar vid behov roboten att göra korrigeringar.
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